The aim of this article is to show you instructions of how to mount a new KleverKey Door Handle.
Index
1.2 One-sided electronic authorization
1.3 Two-sided electronic authorization
Caution:
Damage to the door handle by mounting screws that are too long. The cover of the electronic door handle can be damaged if the mounting screws are too long!
General assembly instructions
- Check the approval when installing the KleverKey door handle in a fire/smoke resistant door or in an escape door.
- If a cylinder holder is present in the door, then it should be sealed properly, for e.g. using a dummy cylinder
- Carry out the assembly with the door open
- Ensure that the latches or seals fitted to the door do not hinder the proper operation of the door handle
- Ensure that the door handle does not protrude and prevent the door from
swinging freely - When installing the door handle in the circular and oval rosettes version, the hole in the door for inserting the handle pin should have a diameter of at least 25 mm
- When installing the door handle in the long plate version, the plate has to be fixed at least at four points distributed as evenly as possible over the length, such that the corresponding force can be applied on the plate
- Before assembling the door handle, always check whether all the components can move freely
- After assembly, check the function with the door open
Drilling template
The drilling template supplied is used to mark the drilling holes.
| Circular rosette |
There should be a distance of at least 38 mm between the two drilling holes for the handle rosette and that for the key rosette |
| Oval rosette |
There should be a distance of at least 50 mm between the two drilling holes for the handle rosette and that for the key rosette |
| Long plate |
The base plates of the two long plate versions are provided with holes for |
| Short plate |
The base plate of the short plate is provided with holes for mounting a short |
1 Assembly
Please note that the handle sleeve is always correctly mounted on the door handle.
|
Correct mounting of sleeve |
Not correct mounting sleeve | |
|
✔ Gripping sleeve without gap on handle, screw screwed out flush
|
❌ Gripping sleeve not completely attached to handle, sealing ring visible, screw not tightened |
❌ Screw not screwed out flush, gripping sleeve does not hold tightly to lever handle
|
1.1 Assembling the square pin
The square pin has to be assembled before installation on the electronic door handle (outside). This applies to all the versions and is shown here using an example of the circular rosette version.
1 Electronic door handle
2 Spiral clamping pin
3 Square
4 Adapter sleeve for square (only for 7 mm square)
- Insert the adapter sleeve into the square holder (if required)
- Insert the square onto the retaining pin and into the square holder
- Caution: Insert the spiral clamping pin into the square by using a flat tongs to ensure that it won't slip out anymore
1.2 One-sided electronic authorization
1.2.1 Circular rosette
- Insert the square pin of the electronic door handle into the square nut of the
lock
- Place the drilling template on the square pin, align horizontally and center
punch the hole markings
- Remove the square pin again
- Drill holes of diameter 8 - 8.5 mm at the marked positions. Do not drill into or through the lock casing
- Insert the square pin of the electronic door handle once again into the
square nut of the lock. If necessary place the adapter sleeve supplied on the
square pin - Insert the holder of the mechanical door handle from the other side and
screw it along with the electronic door handle through the door panel. Use
the supplied mounting screws
- Insert the mechanical door handle keeping it in a horizontal position. For
door handles pointing to the right, tighten the rosette towards the left, guide it
over the handle holder and engage the bayonet lock. Accordingly, tighten
the rosette towards the right for door handles pointing to the left - Insert the locking screw from the bottom of the handle and tighten it
- Check the functionality and easy movement of the door handle with the door
open. The handle is already engaged when delivered.
When engaged, the catch of the lock should be completely inside the lock
casing when the latch is pressed down - To operate the door handle, insert the battery and close the housing. The electronic door handle
disengages only after the battery is inserted.
1.2.2 Oval rosette
The oval rosette version is mostly used for tubular frame doors. These doors
often have pressed threaded bushes, such that the base plate has to just be
screwed onto the door. Other types of attachment depend on the various
door designs and are not explained here.
- Pull the rosette cover of the electronic door handle back, turn by 90° and
screw the electronic door handle onto the door panel. Insert the holder of the
mechanical door handle from the other side and screw it to the door panel as
well. Use the supplied mounting screws.
- Replace the rosette cover of the electronic door handle on the rosette.
- Insert the mechanical door handle keeping it in a horizontal position. For
door handles pointing to the right, tighten the rosette towards the left, guide it
over the handle holder and engage the bayonet lock. Accordingly, tighten the
rosette towards the right for door handles pointing to the left.
- Insert the locking screw from the bottom of the handle and tighten it.
- Check the functionality and easy movement of the door handle with the door
open. The handle is already engaged when delivered.
When engaged, the catch of the lock should be completely inside the lock
casing when the latch is pressed down. - To operate the door handle, insert the battery and close the housing. The electronic door handle disengages only after the battery is inserted.
1.2.3 Long narrow plate
The long plate narrow version is mostly used for tubular frame doors. These
doors often have pressed threaded bushes, such that the base plate has to
just be screwed onto the door. Other types of attachment depend on the
various door designs and are not explained here.
- Insert the square pin of the electronic door fitting into the square nut of the
lock.
- Screw the base plate of the electronic fitting onto the door panel. Use the
supplied mounting screws. - Insert the base plate of the mechanical door handle from the other side and
screw it to the door panel. Use the supplied mounting screws.
- Place the plate cover of both the door handles on the base plate and
unscrew the locking screw at the bottom of the plate such that the plate sits
firmly. - Insert the locking screw from the bottom of the handle and tighten it.
- Check the functionality and easy movement of the door handle with the door
open. The handle is already engaged when delivered.
When engaged, the catch of the lock should be completely inside the lock
casing when the latch is pressed down. - To operate the door handle, insert the battery and close the housing. The electronic door handle disengages only after the battery is inserted.
1.2.4 Long wide plate
The long wide plate is mostly used in doors, where the holes are available for
a circular rosette in the lock casing. These holes are used to fix the base plate.
The holes have to be drilled in the door subsequently if required, as described
below. Other types of attachment depend on the various door designs and
are not explained here.
- Insert the square pin of the electronic door handle into the square nut of the
lock.
- Place the drilling template on the square pin, align horizontally and centre
punch the hole markings.
- Remove the square pin again.
- Drill holes of diameter 8 - 8.5 mm at the marked positions. Do not drill into
or through the lock casing.
- Insert the square pin of the electronic door handle once again into the square
nut of the lock. If necessary place the adapter sleeve supplied on the square
pin. - Insert the base plate of the mechanical door handle from the other side and
screw it along with the electronic door handle through the door panel. Use the
mounting screws and threaded bolts provided.
- Place the plate cover of both the door handles on the base plate and unscrew
the locking screw at the bottom of the plate such that the plate sits firmly. - Insert the locking screw from the bottom of the mechanical door handle and
tighten it.
- Check the functionality and easy movement of the door handle with the door
open. The handle is already engaged when delivered.
When engaged, the catch of the lock should be completely inside the lock
casing when the latch is pressed down. - To operate the door handle, insert the battery and close the housing. The electronic door handle disengages only after the battery is inserted.
1.2.5 Short plate
The short plate is mostly used in steel doors, where the two standardised holes
for a short plate fitting are often already present. The holes have to be drilled
in the door subsequently if required, as described below.
- Insert the square pin of the electronic door handle into the square nut of the
lock.
- Place the drilling template on the square pin, align horizontally and centre
punch the hole markings.
- Remove the square pin again.
- Drill holes of diameter 8 - 8.5 mm at the marked positions. Do not drill into
or through the lock casing.
- Insert the square pin of the electronic door handle once again into the square
nut of the lock. If necessary, place the adapter sleeve supplied on the square
pin. - Insert the base plate of the mechanical door handle from the other side and
screw it along with the electronic door handle through the door panel. Use the
mounting screws and threaded bolts provided.
- Place the plate cover of both the door handles on the base plate and unscrew
the locking screws at the bottom of the plate such that the plate covers sit
firmly. - Insert the locking screw from the bottom of the mechanical door handle and
tighten it.
- Check the functionality and easy movement of the door handle with the door
open. The handle is already engaged when delivered.
When engaged, the catch of the lock should be completely inside the lock
casing when the latch is pressed down. - To operate the door handle, insert the battery and close the housing. The electronic door handle disengages only after the battery is inserted.
1.3 Two-sided electronic authorization
Two-sided electronic authorization is possible in the versions of circular rosette,
oval rosette, long narrow plate and long wide plate.
- Insert the square pin of the outer electronic door handle into the square nut
of the lock.
- Place the drilling template on the square pin, align horizontally and centre
punch the hole markings.
- Remove the square pin again.
- Drill holes of diameter 8 - 8.5 mm at the marked positions. Do not drill into
or through the lock casing.
- Insert the square pin of the outer electronic door handle once again into the
square nut of the lock. If necessary place the adapter sleeve supplied on the
square pin. - Check the extent to which the square pin protrudes out of the door panel and
shorten it if required, in order to completely insert the inner electronic door
handle. The square pin should protrude 6 mm ± 0.5 mm over the door
panel, to ensure proper functioning. - Retract the rosette cover of the inner electronic door handle to the maximum
extent and screw both the electronic door handles together through the door
panel. Use the supplied mounting screws.
- Place the rosette cover.
- To operate the door handle, insert the battery and close the housing.
- Check the functionality and easy movement of the door handle with the door
open. To do this, hold an authorized key in front of the reading unit.
When engaged, the catch of the lock should be completely inside the lock
casing when the latch is pressed down.
1.4 Assembling the key rosette
- Place the drilling template, align horizontally and center punch the hole
marks. - Drill holes of diameter 7 - 7.5 mm at the marked positions. Do not drill into
or through the lock casing. - Screw both the key rosettes together through the door panel.
- Place the rosette covers and press firmly, till they engage audibly.
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